The history of Shaker Boxes is as rich and textured as the wood used to create them. Originally constructed by Shaker communities living in 18th century America, the boxes are evidence of a time when quality and function were synonymous.
Our Shaker boxes are made with the same care and craftsmanship that the Shakers used. As a quality Shaker Box craftsman, Brent Rourke has mastered the technique of shaping combinations of various hardwoods into beautiful and functional Shaker oval boxes and carriers.
To ensure the finest quality, each piece passes through the craftsman's hands a total of seventeen times. The first time is when Brent Rourke hand selects the wood for the boxes and carriers. He only picks the finest birds-eye maple, walnut or cherry - continuing the attention to detail that the Shakers were famous for.
The wood is then cut to size and the "fingers" are shaped. The wooden bands that will form the walls are bathed in hot water until they are pliable enough to mold.
Once bent, they are tacked with copper tacks produced on century-old machinery. Then, after hours of drying, they are individually fitted with covers and bases that are pegged in place with tiny dowels.
All box surfaces are smoothed and sanded six times in preparation for finish coats of lacquer. Then, only after passing Brent Rourke's exacting demands for quality, are the Shaker Boxes and Carriers shipped to the retailer.
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The "fingers," sometimes called swallowtails, or lappers were not added for beauty but for function. The design allows the wood to move during temperature and humidity changes without causing the wood to split. Following in the traditional Shaker practice of not wasting, we have turned our smaller pieces into functional bookmarks. Why don't you order your own supply as a unique gift or motivational tool for all your employees?